Programmed Lab Scale Twin Screw Extruder

• After-sales Service: One Year Warranty, Lifetime Maintenance
• Warranty: 220V
• Control Type: PLC
• Automatic Grade: Semi-Automatic
• Power Source: Electric
• Type: Rubber Extruder
• Model NO.: UP-5003A
• Transport Package: Professional Export Packaging
• Origin: China
• HS Code: 9031809090
• Production Capacity: 1000/Year

Product Description

Powder Coatings Laboratory Scale Twin Screw Extruder
Description:
This machine is suitable for the mixing and processing of engineering plastics, modified plastics, masterbatch, titanium dioxide and other high polymer. It has the characteristics of even dispersion, plasticizing and coloring, filling and modification. The pressure sensor of the product can accurately measure the pressure change before and after the melt pump. The computer-controlled human-machine interface operating system can easily set and display all process parameters. The interface is intuitive, the data is accurate, and the pressure value is calculated automatically, which makes the blending quality of masterbatch or composite more accurate and standard.
Parameters:
Screw diameter: 30
Screw speed: 0-80rpm frequency control
L / D ratio: 1:30
Maximum working temperature: ≤ 300 ºC
Temperature control accuracy: ± 1 ºC
Filter pressure accuracy: ± 2.5%
Maximum output: 1-5kg / h
Screw material: 38CrMoAl chrome molybdenum alloy special tool steel, the surface is treated by tempering, nitriding, chrome plating, polishing and ultra precision grinding, with hardness hrc55-60, roughness Ra ≤ 0.4 μ m, nitriding layer depth ≥ 0.6mm, barrel material: 38CrMoAl chrome molybdenum alloy special tool steel, the surface is treated by tempering, nitriding, chrome plating, polishing and ultra precision grinding, with hardness hrc55-60, roughness R A ≤ 0.4 μ m, nitriding layer depth ≥ 0.6mm
Heating area: cast copper heater, cast copper heater in barrel area 4, heater in head area 1, with copper fins in each area, covered with stainless steel safety hood
Heating / cooling device: electric heating, air cooling, 4 sets of multi wing fans, super static forced air cooling
Melt pump: Bart high temperature melt pump, applicable materials: PP, PA6, PA66, pet, PS, PE
Melt pressure: accurately monitor the pressure fluctuation and flow change, i.e. the difference between pre filtration pressure and post filtration pressure
1.  Melt pump motor power 0.75 kw
2.  Measurement range of melt pressure
Before pump: 0-100 bar (pay attention to pressure display unit)
After pump: 0-350 bar (pay attention to pressure display unit)
3.  Melt pressure measurement accuracy ± 0.5% F.S
4.  Repetitive accuracy of melt pressure measurement ± 0.1% F.S
Frame: national standard channel steel profile frame; integrated high bearing shock caster
Drive: Dongguan Rongbang motor
Extrusion: independent temperature control fan; movable 304 stainless steel hopper
Screen changer: manual plate screen changer; screen material: 38CrMoAlA, nitriding treatment (nitriding layer 0.5-0.6mm, hardness hv950-1050)
Filter screen: provided by the customer
Electrical automatic control system

1. 3 * 380V, AC 50Hz.
2.  AC contactor and motor switch, control button is Schneider product; Schneider leakage protection switch
3.  The main motor is AC motor, 3KW Schneider servo, and the main speed regulating device is Schneider AC converter.
4.  Omron intelligent temperature control instrument can track the material system through PID self-tuning system to achieve the most control efficiency
5.  The main circuit breaker switch is Fuji circuit breaker.
6.  The solenoid valve adopts SNS solenoid valve.
7.  The heating is controlled by the temperature control meter through the solid-state relay, and the high-temperature resistance wire is used, and the temperature resistance can reach 800 ºC
8.  Thermocouple adopts temperature compensation wire to prevent signal loss during transmission.
9.  All parameter settings, system control, data recording, etc. shall be operated and displayed by computer (the seller can provide software, and the computer buyer can provide by itself). Xinjie PLC programmer and touch screen; USB communication interface of equipment.

Our service:
During the whole business process, we offer Consultative Selling service.
1)Customer inquiry process:
Discussing testing requirements and technical details, suggested suitable products to customer to confirm.  
Then quote the most suitable price according to customer requirements.

2)Specifications customize process:
Drawing related drawings to confirm with customer for customized requirements. Offer reference photos to show the appearance of the product. Then, confirm the final solution and confirm the final price with the customer.

3)Production and delivery process:
We will produce the machines according to confirmed PO requirements. Offering photos to show the production process.
After finishing production, offer photos to the customer to confirm again with the machine. Then do own factory calibration or third party calibration(as customer requirements). Check and test all the details and then arrange packing.
Deliver the products is confirmed shipping time and inform the customer.

4)Installation and after-sale service:
Defines installing those products in the field and providing after-sales support.

FAQ:
1. Are you a Manufacturer? Do you offer after-sales service? How can I ask for that? And how about the warranty?
     Yes, we are the one of professional Manufacturers like Environmental Chambers, Leather shoe testing equipment, Plastic Rubber testing Equipment... in China. Every machine purchased from our factory has 12 months warranty after shipment. Generally, we offer 12 months for FREE maintenance. while considering sea transportation, we can extend 2 months for our customers.
      Moreover, If your machine doesn't work, you can send us an e-mail or call us we will try our best to find the problem through our conversation or by video chat if necessary. Once we have confirmed the problem, the solution will be offered within 24 to 48 hours.
 2. What about the delivery term?
 For our standard machine which means normal machines, If we have stock in the warehouse, is 3-7 working days;
 If there is no stock, normally, the delivery time is 15-20 working days after payment received;
 If you are in urgent need, we will make a special arrangement for you.
 3. Do you accept customization services? Can I have my logo on the machine?
Yes, of course. We can not only offer standard machines but also customized machines according to your requirements. And we can also put your logo on the machine which means we offer OEM and ODM service.
4. How can I install and use the machine?
Once you have ordered the testing machines from us, we will send you the operation manual or video in English version through Email.
Most of our machine is shipped with a whole part, which means it is already installed, you just need to connect the power cable and start to use it. And if it's necessary, we can also assist you to install your machine on site.