PLC Plastic Rubber Industry Banbury Internal Type Rubber Kneader

• Customization: Available
• After-sales Service: One Year Warranty, Lifetime Maintenance
• Warranty: 220V
• Model NO.: UP-5000B
• Control Type: PLC
• Automatic Grade: Semi-Automatic
• Power Source: Electric
• Type: Open Mixing Mill
• Transport Package: Professional Export Packaging
• Trademark: None
• Origin: China
• Production Capacity: 50/Year

Product Description

Equipment summary:
With Taiwan technical drawings, advanced technology in China and imported core components, this machine has character itself as environmental-friendly, high-efficiency and good dispersing effect, with human-orientated design and easy to reload and clean, it has been recognized by factory lab, universities and R&D institutions for recipe researching and small-scale production. It can also be used in electric wire, cable, electronics, sole, sports equipment and auto parts industries for rubber, plastic and chemical production mixing and plasticizing.
 
Detailed Product Description:
This machine is applicable to rubber, plastic and chemical industry. And most suitable kneading application: EVA., rubber, TPR, sole, rubber roller, hoses, belts, sponges, vibration insulator, elastic cord, sealing materials, tire, tapes, master batches, pigment, ink, electric rubber parts, chemical industry compounds.
 
Advantages of Mixer mixing:
1The mixing time is short, the production efficiency is high, and the quality of the rubber compound is good;
2 The operation capacity of the rubber filling capacity, mixing and other operations is high, the labor intensity is small, and the operation is safe;
3 The compounding agent has small loss of flying, low pollution and hygienic work site.
  
Parameters:

Capacity	0.2L
Temp. Range	Room temp. ~260ºC
Temp. Controller	PLC programmable color touch screen, human-machine interface operating system, all parameters can be set and controlled at will, mixing process dynamic display
Heating method	Electric heating tube
Cooling mode	Water Cooling
Temperature accuracy	±2ºC
Flip angle	110°
Rotor type	Roller, Banbury, sigma, delta optional
Rotor speed ratio	1:1.27
Rotor speed	0-50 RPM frequency converter speed regulation (double speed regulation)
power	5.5KW
Overturned motor	1.1KW
Power supply	3 phase,AC380V,50Hz
Machine Size	560×565×1250(W×D×H)mm
Weight	About 580kg

Pay attention:
1. Regularly check the insulation effect of each line, and always pay attention to the warning content on the machine warning sign.
2. When the moving parts and the mixing chamber are clogged, do not put them into the inside with your hands or iron bars, but use plastic sticks to handle them carefully.
3. Be careful not to get burnt when touching high temperature parts.
4. When there is a leaking powder or a squeaking sound of the sealing ring, first loosen the four screw caps evenly and then screw them in some, then add some material oil or oil in the gap of the rotor in the mixing chamber, then idling 3- At the same time, use a hammer to gently tap the periphery of the sealing ring of the spring side with a hammer. If the powder is leaking, adjust the tightness of the individual springs. If the sealing ring is pressed and the side chamber of the mixing chamber is sinking When it is close, the sealing ring inside is worn out and needs to be replaced again.
Refer to the instruction manual for the method of replacing the sealing ring.
5.Special attention: check the gear oil, oil and grease oil level and lubrication status before starting every day. Pay attention to the oil level of the triple oil cup should not be less than half every day, and observe the change of the triple oil level regularly. Fuel consumption or excessive fuel consumption is abnormal (to adjust the knob of the triplet), the gear oil of the new machine is replaced at the latest half a year, and the lubricating parts should be added at least once a week in the active part, and should not exceed half of the oil mirror when refueling. Otherwise it will cause oil leakage.
6. When the machine fails, the machine stops at the first time.
Unrelated personnel are not allowed to do any action, notify and wait for your mechanic to check and repair.

Our service:
During the whole business process, we offer Consultative Selling service.
1)Customer inquiry process:
Discussing testing requirements and technical details, suggested suitable products to customer to confirm.  
Then quote the most suitable price according to customer requirements.

2)Specifications customize process:
Drawing related drawings to confirm with customer for customized requirements. Offer reference photos to show the appearance of the product. Then, confirm the final solution and confirm the final price with the customer.

3)Production and delivery process:
We will produce the machines according to confirmed PO requirements. Offering photos to show the production process.
After finishing production, offer photos to the customer to confirm again with the machine. Then do own factory calibration or third party calibration(as customer requirements). Check and test all the details and then arrange packing.
Deliver the products is confirmed shipping time and inform the customer.

4)Installation and after-sale service:
Defines installing those products in the field and providing after-sales support.

FAQ:
1. Are you a Manufacturer? Do you offer after-sales service? How can I ask for that? And how about the warranty?
     Yes, we are the one of professional Manufacturers like Environmental Chambers, Leather shoe testing equipment, Plastic Rubber testing Equipment... in China. Every machine purchased from our factory has 12 months warranty after shipment. Generally, we offer 12 months for FREE maintenance. while considering sea transportation, we can extend 2 months for our customers.
      Moreover, If your machine doesn't work, you can send us an e-mail or call us we will try our best to find the problem through our conversation or by video chat if necessary. Once we have confirmed the problem, the solution will be offered within 24 to 48 hours.
 2. What about the delivery term?
 For our standard machine which means normal machines, If we have stock in the warehouse, is 3-7 working days;
 If there is no stock, normally, the delivery time is 15-20 working days after payment received;
 If you are in urgent need, we will make a special arrangement for you.
 3. Do you accept customization services? Can I have my logo on the machine?
Yes, of course. We can not only offer standard machines but also customized machines according to your requirements. And we can also put your logo on the machine which means we offer OEM and ODM service.
4. How can I install and use the machine?
Once you have ordered the testing machines from us, we will send you the operation manual or video in English version through Email.
Most of our machine is shipped with a whole part, which means it is already installed, you just need to connect the power cable and start to use it. And if it's necessary, we can also assist you to install your machine on site.